Amino acid fermentation equipment

Overview: the material, structure and layout of this fermentation system are designed according to the system of fermentation system, which conforms to GMP standard.
The system is equipped with the necessary filling bottle, peristaltic pump, circulating pump, control valve, pipeline system and control system, and fully consider the safety and reliability of the system.
It can also be equipped with air, steam and water pretreatment systems. After installation and commissioning, only the steam, air, water and power supply can be used for fermentation.
    
Tank structure: the main material is a stainless steel 316L tank with no dead Angle in the tank;
Special sampling and discharging valve for the starter can be used to remove the pipe.
Sight glasses, observed by a large Angle of tank liquid level 12 v safety lamp, with temperature, PH, DO, defoaming, liquid level interface, vaccination, feeding mouth, mouth and multiple standby, all weld is strong and neat.
     
The tank body: design pressure of 0.3 Mpa jacketed: design pressure 0.3 Mpa, optimize the diversion design, improve the efficiency of exchange and tank temperature uniformity, temperature control uniform stability is the basic conditions for the success of fermentation.
      
Diameter ratio: 1:2.3    
Surface treatment: internal and external polishing, easy to clean, accuracy: 0.4 um.    
Sterilization method: automatic procedure sterilization, sterilization process programmable control;
Order can be set sterilization, range: 100 ℃ ~ 130 ℃, pneumatic valve through the program control of high temperature sterilization, fermentation for some varieties of sterilization temperature demand fluctuation is small and reduce the labor intensity of people can choose automatic program control sterilization, sterilization temperature very accurate at this time
    
Mixing system: adopting the direct coupled mechanical agitation, the roof type mechanical seal system, the mechanical seal (John crane), high-performance impeller, defoaming OARS, ac speed regulating motor, stepless speed regulation, and speed automatic control, power shift gear to keep stirring stable and function properly and do not need to add the lubricating oil, automatic setting control range of 50 ~ 1000 RPM;
        
Automatic temperature control system: water inlet through the water supply valve;
Electric heating, water cooling, overtemperature protection function, LCD touch screen control;
Circulating water heating and cooling system;
Scope: cooling water temperature + 5-65 ℃;
Accuracy: + / - 0.2 ℃;
Resolution: 0.01 ℃, form a complete set of refrigeration cycle device, has good heat exchange efficiency;
Intelligent PID control ensures the fast speed and energy saving of temperature control.
Scope: fermentation temperature control cooling water temperature + 5 ~ 65 ℃;
Accuracy: + / - 0.1 ℃, the temperature precision and stability has a decisive influence on the result of the fermentation.
       
Flow detection and pressure detection system: rotor flowmeter detects manual control of air flow  
PH automatic control: detect the pH, adopt intelligent PID control, the peristaltic pump automatically adds acid and alkali, and accurately control the pH (manual, closed, automatic three gears can be switched).
Display range: 0.00 ~ 14.00 + / - 0.01 automatic control range: 2.00 ~ 12.00 + / - 0.05 controller can realize: pH curve analysis, the added amount of acid, alkaline, batch statements analysis, the cumulative display records for the amount of acid, alkali addition amount accumulated according to records, data preservation
    
DO online detection: can be controlled by rotating speed, replenishing, etc.
It can be controlled by the air flow pressure association control (optional) intelligent PID control, which makes the former more difficult to control the parameter, also achieved the ideal control effect.
Control range: 0 ~ 150% plus or minus 1% controller can be implemented: DO value curve analysis, batch report analysis (DO automatic variable control according to fermentation time, at least 10 segments)
    
Replenishing control: equipped with a perfect feeding system, the filling can be measured and the curvilinear record;
The quantity of peristaltic pump can be selected according to the need, and the routine configuration is two for each fermentation tank.
The action of peristaltic pump can be selected on the control interface so that the user can be more convenient and flexible in practice.
A specially designed filling insert to ensure the safe operation of the material.